How Long To BBQ Sausage For Perfectly Juicy Results?

Are you grilling up some sausage and wondering how long to BBQ them for perfectly juicy results? Barbecuing is an art, and achieving sausages that are succulent without being under- or overcooked can be a tricky task. But fear not; by following the guidelines in this blog post, you’ll be able to enjoy delicious barbecued sausages that will make your mouth water!

We’ll go through the factors you need to consider when working out how long to cook your sausage on the grill, as well as sharing our very own tried-and-tested methods. So whether you’re stocking up for a family barbecue or planning just enough dinner for one person – read on and get ready for perfect results every time!

What Is Sausage?

Sausage is a highly prized food product, loved for its delicious taste and versatility. But what exactly is sausage? Simply put, sausage is ground meat that has been seasoned, mixed with other ingredients, and then stuffed into a casing. The most common types of sausage are made from pork, beef, or a combination of the two. However, sausage can also be made from poultry, wild game, and seafood. While the different types of sausage can vary greatly in taste, texture, and appearance, one thing remains constant – the satisfaction that comes from biting into a perfectly cooked sausage.

What Is BBQ Method?

When it comes to cooking meat, the Barbecue (BBQ) method has become an incredibly popular option. But what exactly is BBQ? At its core, BBQ involves slow-cooking meat on a grill over indirect heat using wood or charcoal. This method is often associated with outdoor grilling and is popular for cooking meats such as ribs, chicken, and brisket.

This method of cooking allows for the flavors of the meat to fully develop over an extended period of time, resulting in tender, juicy, and flavorful dishes. While BBQ may seem simple on the surface, there are actually a variety of techniques and tips that can be employed to make the most out of this delicious and timeless cooking method. Whether you’re a seasoned BBQ pro or brand new to the world of grilling, exploring the intricacies of BBQ is sure to result in some truly impressive meals.

Choosing The Right Sausage For Your BBQ

When it comes to hosting a barbecue, one of the most important decisions you’ll have to make is choosing the right sausage. The sausage you select can greatly impact the overall taste and experience of your BBQ. There are a few factors to consider when making this decision. 

First, think about the type of sausage you prefer. There are various options available, such as bratwurst, Italian sausage, and chorizo. Each has its own distinctive flavor profile and ingredients, so it’s essential to choose one that aligns with your personal taste preferences.

Another factor to consider when choosing the right sausage for your BBQ is the quality of the meat. Look for sausages that are made with high-quality cuts of meat and minimal fillers. This will ensure that you’re getting a flavorful and juicy sausage that will impress your guests. You can often find information about the quality of the meat on the packaging or by doing some research on the brand.

It’s also important to consider any dietary restrictions or preferences that your guests may have. If you have vegetarian or vegan guests attending your BBQ, it’s a good idea to offer alternative options such as plant-based sausages or grilled vegetables. Additionally, if any of your guests have food allergies or intolerances, make sure to choose sausages that are free from common allergens such as gluten or dairy.

Lastly, don’t forget about the accompaniments and toppings that you’ll be serving with your sausages. Consider the flavors and textures of these condiments and choose a sausage that will complement them nicely. For example, if you plan on serving sauerkraut and mustard, a traditional bratwurst would be an excellent choice.

Factors Affecting Cooking Time For BBQ Sausages

When it comes to cooking BBQ sausages, there are several factors that can affect the cooking time. 

The first and most important factor is the size and thickness of the sausages. Thicker sausages will take longer to cook compared to thinner ones. It is important to consider this when planning your cooking time to ensure that the sausages are cooked evenly and thoroughly. 

Another factor that can affect the cooking time is the cooking method used. Grilling or barbecuing sausages will generally take less time compared to baking or pan-frying them. This is because grilling or barbecuing uses direct heat, which cooks the sausages faster. On the other hand, baking or pan-frying uses indirect heat, which takes longer to cook the sausages. 

The temperature of the grill or barbecue is also a factor that can affect the cooking time. If the grill or barbecue is not preheated properly or is not at the right temperature, it can result in uneven cooking and longer cooking times. It is important to preheat the grill or barbecue to the recommended temperature before placing the sausages on it. This will ensure that the sausages cook evenly and in a shorter amount of time. 

Additionally, the type of sausage can also affect the cooking time. Different types of sausages have varying levels of moisture and fat content, which can affect how quickly they cook. For example, sausages with a higher fat content may cook faster compared to leaner sausages. It is important to consider the type of sausage being cooked and adjust the cooking time accordingly. 

How Long To BBQ Sausage?

When it comes to BBQ sausage, achieving perfectly juicy results requires precision and attention to detail. The cooking time plays a crucial role in ensuring that the sausage is cooked through while maintaining its juiciness. The ideal duration for barbecuing sausage varies depending on several factors, including the thickness of the sausage and the heat of the grill. However, a general guideline can be followed to achieve optimal results.

To determine how long to BBQ sausage for perfectly juicy results, it is important to consider the thickness of the sausage. Thicker sausages will require a longer cooking time compared to thinner ones. As a general rule of thumb, sausages that are around 1 inch in diameter will take approximately 15-20 minutes to cook on a medium-high heat grill. Thinner sausages, such as breakfast sausages, may only take around 10 minutes to cook.

Another factor to consider is the heat of the grill. It is crucial to preheat the grill to the appropriate temperature before placing the sausages on it. A medium-high heat is typically recommended for barbecuing sausages. This ensures that the sausages cook evenly and retain their moisture. If the heat is too high, the sausages may become dry and overcooked, resulting in a less juicy end result.

Recommended Cooking Times For Different Types Of Sausages

When it comes to barbecuing sausages, the type of sausage can affect the cooking time. Different types of sausages have different levels of fat and moisture content, which can impact how quickly they cook on the grill. As a general guideline, here are some recommended cooking times for different types of sausages: 

  • Bratwurst or Italian sausage: 15-20 minutes 
  • Breakfast sausage: 10 minutes 
  • Smoked sausage or kielbasa: 20-25 minutes 
  • Chicken or turkey sausage: 12-15 minutes 
  • Hot dogs and franks: 8-10 minutes 
  • Chorizo: –10 minutes
  • Vegetarian sausages: 9-12 minutes

These cooking times are based on an average thickness of around 1 inch and a medium-high heat grill. It is important to consider the thickness of the sausages and adjust the cooking time accordingly. Additionally, use a meat thermometer to check for doneness and ensure that any harmful bacteria present in the meat are eliminated. 

How To Checking Doneness?

The best way to ensure that sausages are cooked through without being over or undercooked is to use a meat thermometer. Insert the thermometer into the thickest part of the sausage and check for an internal temperature of 160°F (71°C) for pork sausages and 165°F (74°C) for poultry sausages. This ensures that the sausages are cooked through and any bacteria present in the meat is eliminated. 

It is also important to note that some sausages can have traces of pink or red when they are sufficiently cooked. This is due to changes in colour caused by additives or preservatives used in the sausage-making process. If this occurs, it’s safe to assume that the sausage is cooked through and can be consumed.

If in doubt, use a meat thermometer to check for doneness. Doing so will help ensure that the sausages are cooked to perfection while still retaining their juicy flavour and texture. 

Step On How To BBQ Sausage For Perfectly Juicy Results

Step 1: Preheat the grill or barbecue to a medium-high heat. 

Step 2: Place the sausages on the grill and cook for the recommended time, based on sausage thickness and type – see above for recommendations. 

Step 3: Use a meat thermometer to check for doneness. For pork sausages, an internal temperature of 160°F (71°C) is recommended and 165°F (74°C) for poultry sausages. 

Step 4: Serve the sausages with your desired accompaniments and enjoy! 

By following these steps, you can achieve perfectly juicy results when barbecuing sausages. However, it is important to adjust the cooking time according to thickness, type of sausage, and heat of the grill or barbecue. This will ensure that the sausages are cooked through while still retaining their delicious flavour and juiciness. 

Toppings And Accompaniments For The Perfect BBQ Sausage Dish

When it comes to creating the perfect BBQ sausage dish, toppings and accompaniments play a crucial role in enhancing the flavors and overall experience. The right combination of toppings can elevate a simple sausage into a gourmet treat. 

One popular topping is caramelized onions, which add a sweet and savory flavor that pairs beautifully with the smoky taste of the grilled sausage. Another delicious option is sautéed peppers, which provide a burst of color and a slightly tangy flavor that complements the richness of the sausage. Additionally, a dollop of spicy mustard or tangy barbecue sauce can add an extra kick to the dish, balancing out the flavors and adding depth.

Apart from toppings, the choice of accompaniments can also make a difference in creating the perfect BBQ sausage dish.

A classic choice is a soft and fluffy bun, which provides a delicious contrast to the crispy grilled sausage. The bun also serves as a vehicle for holding all the toppings together and preventing any messiness while eating. For those looking for a lighter option, a bed of fresh greens or a wrap made with lettuce leaves can be a refreshing alternative. These options not only add freshness to the dish but also contribute to its overall nutritional value.

In addition to the traditional toppings and accompaniments, there are also some unique options that can take your BBQ sausage dish to the next level. For example, adding a slice of melted cheese on top of the grilled sausage creates a gooey and indulgent element that is hard to resist. Another interesting option is to serve the sausage with pickled vegetables or relish, providing a tangy and crunchy texture that adds complexity to each bite.

Common Mistakes To Avoid When Cooking BBQ Sausages

When it comes to cooking BBQ sausages, there are a few common mistakes that many people make. By avoiding these mistakes, you can ensure that your sausages turn out perfectly cooked and delicious every time. 

One of the most common mistakes is overcooking the sausages. This can result in dry and tough meat, which is not enjoyable to eat. It is important to cook the sausages until they are just done, and not any longer. 

Another mistake to avoid is using high heat when cooking the sausages. This can cause the outside to burn while the inside remains undercooked. It is best to cook the sausages over medium heat, allowing them to cook evenly and thoroughly. 

Another common mistake when cooking BBQ sausages is puncturing the meat. While it may be tempting to poke holes in the sausages to release excess fat or to check if they are cooked, this can actually cause the juices and flavor to escape, resulting in dry sausages. It is best to let the sausages cook undisturbed until they are done, and then remove them from the heat. 

Additionally, not allowing the sausages to rest after cooking is another mistake to avoid. Resting allows the juices to redistribute, resulting in moist and flavorful sausages. 

Another mistake that many people make when cooking BBQ sausages is using a dirty grill or pan. This can lead to sticking and uneven cooking. It is important to clean your grill or pan before cooking the sausages to ensure that they cook properly and do not stick. 

Lastly, not using a meat thermometer to check for doneness is another common mistake. It is crucial to ensure that the sausages reach an internal temperature of 160°F (71°C) before serving. This will ensure that they are safe to eat and cooked to perfection. 

Alternative Cooking Methods For Sausages

When it comes to cooking sausages, most people tend to stick to the traditional methods of grilling or pan-frying. However, there are several alternative cooking methods that can be just as delicious and offer a unique twist to this classic dish. 

  • The oven: This method allows for a more hands-off approach, as you simply need to place the sausages on a baking sheet and let them cook in the oven for a specified amount of time. This method is especially great for larger batches of sausages, as you can easily fit multiple sausages on one baking sheet. Additionally, baking the sausages in the oven allows for even cooking and ensures that they are cooked through without any risk of burning.
  • Boiling: While this may seem unconventional, boiling sausages can result in a juicy and flavorful outcome. To boil sausages, simply place them in a pot of boiling water and let them cook for about 10-15 minutes. This method is particularly useful when you want to infuse the sausages with additional flavors, as you can add herbs, spices, or even beer to the boiling water. Boiling sausages also helps to remove excess fat, making them a healthier option.
  • Air-frying: Air-frying is a relatively new cooking method that has gained popularity in recent years. It uses hot air to cook food, creating a crispy and golden exterior while locking in moisture on the inside. To air-fry sausages, simply place them in an air fryer basket and let them cook for about 10 minutes. This method results in succulent and flavorful sausages, without the added fat or calories.
  • Smoking: For those looking to add a smoky flavor to their sausages, smoking is an ideal method. Smoking involves slowly cooking the sausages over indirect heat from wood or charcoal, allowing for even cooking and full infusion of the smoky flavor. This method requires more time than other methods but results in delicious and flavorful sausages that are sure to impress. 
  • Steaming: Steaming is a great option for those looking to reduce their fat and calorie intake. To steam sausages, simply place them in a steamer basket over boiling water and let them cook for about 10 minutes until they reach an internal temperature of 160°F (71°C). This method results in juicy and surprisingly flavorful sausages that are free from added fat and calories.

Regardless of the cooking method you choose, it is important to ensure that the sausages reach an internal temperature of 160°F (71°C) before serving. Additionally, be sure to rest the sausages for a few minutes after cooking to allow any excess juices to redistribute throughout the meat. This will help ensure that your sausages turn out juicy, flavorful, and perfectly cooked every time.


What are the different types of sausage?

There are a variety of different types of sausage, including: bratwurst, Italian sausages, chorizo, hot dogs, and breakfast sausages. Each type of sausage is made with different spices and ingredients that give them their unique flavor.

How do you cook sausages on the BBQ without burning them?

The best way to cook sausages on the BBQ is to use medium heat and not overcrowd the grill. Additionally, it is important to turn the sausages often so that they cook evenly and do not burn. Lastly, be sure to remove them from the heat once they reach an internal temperature of 160°F (71°C).

Do you need oil to grill sausages?

No, you do not need to use oil when grilling sausages. However, you can brush the sausages with a light coating of oil before cooking if desired. This will help create a crispy exterior and result in more evenly cooked sausages.

What are the benefits of eating sausage?

Sausages are a great source of protein and can provide a number of essential vitamins and minerals. Additionally, they contain healthy fats that are beneficial for the heart and can help promote satiety. Lastly, sausages offer a wide variety of flavors and can be easily incorporated into various dishes.

How can I tell if my sausage is bad?

If your sausage has a greyish or greenish tinge, it is most likely bad and should be discarded. Additionally, if the sausage has an off-putting odor or slimy texture, it has gone bad and should be thrown out. Lastly, if the sausages have been left in room temperature for too long (over 2 hours), they should not be eaten.

What are some safety tips for handling sausage?

When handling sausages, it is important to follow proper food safety guidelines. This includes washing your hands before and after handling raw sausage, keeping raw and cooked meats separate, and thoroughly cooking all sausages to an internal temperature of 160°F (71°C). Additionally, be sure to refrigerate any leftover sausages within two hours of cooking. Additionally, it is important to check the expiration date of any pre-packaged sausages before cooking. Doing so will help ensure that you are getting the freshest and safest product possible.

How long does BBQ sausage last?

Properly stored BBQ sausages will last for about 3-4 days in the refrigerator. It is important to store them in an airtight container or resealable bag, and ensure that they are consumed within this timeframe for optimum freshness and safety. 

Can you freeze BBQ sausage?

Yes, it is possible to freeze BBQ sausages. It is best to wrap each sausage individually in plastic wrap or aluminum foil before freezing, as this will help prevent freezer burn and ensure that the sausages remain fresh. Frozen sausages can last for up to 6 months in the freezer.

Where can I buy sausage?

Sausages can be purchased at most grocery stores, butchers, and specialty food shops. Additionally, sausages are available online for delivery or pick-up from many retailers.  

How can I make my own sausage?

Making your own sausage is a fun and rewarding activity. It can be done at home by using high-quality meats, spices, and casings. Additionally, there are many recipes available online for those looking to make their own unique blends of sausage. To begin, it is best to start with a simple recipe and then adjust as desired. This will help ensure that your sausages turn out delicious and flavorful.


Taking the time to know how long to BBQ sausage and choosing the right temperature for your particular cookware, helps to ensure that you get perfectly juicy results. Whether it’s cooking on a grill or in a skillet inside the kitchen, preparing sausage with care will ensure a meal that everyone at the table will love. And who can resist a flavor packed and juicy sausage, cooked just the way you like it?

It’s easy to get perfect and delicious sausages each time you BBQ. Now that you have all of this information, you’ll be able to make delicious and perfectly cooked sausages every time! Gather around the table, create some great memories with friends and family, and enjoy perfectly juicy sausages today!

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